Hercules Vibratory Disc Mill

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Vibratory Disc Mill for Laboratory Sample Preparation

Vector Vibratory Disc Mill, a fully automatic device designed for efficient grinding of fragile materials and minerals. This mill combines innovative technology with user-friendly features, delivering exceptional performance in sample preparation for both laboratory and industrial applications.

The vibratory disc mill complies with international cement testing standards such as ASTM and EN.

Key Features

High Grinding Efficiency

Reduces input particle size from 15–20 mm to a final size of 20–70 microns, achieving analytical fineness quickly.

Versatile Grinding Options of the Vibratory Disc Mill

Compatible with grinding sets in volumes of 100, 250, 500, 1000, and 2000 ml, made of chromium-nickel steel or tungsten carbide for diverse material types.

Customizable Operation

Features a touch-screen interface with adjustable revolution speeds (up to 1800 RPM) and grinding times, along with 10 preset programs for repeatable results.

Durable Construction

Built for industrial use, suitable for geology, mineralogy, metallurgy, building materials, and power plants.

Air-Cushioned Grinding Cell

Provides enhanced stability and facilitates easy installation and removal of grinding sets.

Soundproofed Safety Cabin

Minimizes noise during operation, creating a quieter and safer work environment.

Enhanced Safety Features

Includes an emergency stop button, air shock absorbers on the cover, and a protective switch system that halts operation when the cover is opened.

Spectral Analysis Compatibility

Produces fine samples ideal for spectral analysis with high precision and reliability.

Product Code

Overview

Extended Grinding Solutions for Different Laboratory Needs

Laboratory grinding requirements vary depending on sample volume, throughput expectations, and operational workflow. While standard vibratory disc mills are ideal for batch-based sample preparation, some laboratories require higher capacity or continuous processing solutions to support intensive testing environments.

For laboratories handling high sample volumes or uninterrupted workflows, continuous disc mill systems provide a practical alternative. These systems allow material to be fed and processed continuously, reducing preparation time and increasing overall laboratory efficiency. Continuous disc mills are commonly used in industrial laboratories, cement plants, and high-throughput quality control facilities.

How a Vibratory Disc Mill Improves Laboratory Sample Preparation

In addition, laboratories working with large sample sizes or heavy-duty materials may benefit from large-capacity vibratory disc mills. These systems are engineered with reinforced grinding assemblies, higher motor power, and larger grinding bowls to handle demanding applications such as mining, metallurgy, and bulk material processing.

Applications of Vibratory Disc Mill in Cement and Mining Laboratories

Designed with user safety in mind, the mill features a soundproofed safety cabin that minimizes noise during operation, creating a quieter work environment. Air shock absorbers on the cover enhance stability during grinding, and a protective switch system automatically stops the mill when the front cover is opened.

Ideal for Spectral Analysis

With its ability to achieve high fineness rapidly, this mill is perfect for preparing samples for spectral analysis, ensuring accurate and reliable results every time.

Applications of Vibratory Disc Mills in Laboratories

Versatile Grinding Options

Compatible with grinding sets of 100, 250, 500, 1000 and 2000 ml volumes, the mill offers flexibility to handle various sample sizes and material types. Choose between chromium-nickel steel and tungsten carbide grinding sets to optimize performance for your specific application.

User-Friendly Touchscreen Interface

The intuitive touch-screen control panel allows for seamless operation. Set your desired grinding times and revolution speeds with ease, and take advantage of 10 customizable preset programs to meet specific sample requirements efficiently.

Industries

Cement and Building Materials

Grinding cement and other construction materials for quality control and spectral analysis.

Geology and Mineralogy

Preparation of mineral samples for research and testing.

Metallurgy

Grinding metallic and non-metallic materials for analysis and process control.

Power Plants

Sample preparation for coal and slag testing.

Material Science Laboratories

Research and development in material composition and properties.

Technical Specification

Technical specification about the product

Home / Sample Preparation / Crushers and Mills / Hercules Vibratory Disc Mill

Operation	Fully automatic with touch-screen control
Preset Programs	10 customizable presets for grinding times and revolution speeds
Input Particle Size	15–20 mm
Final Particle Size	60–90 microns
Grinding Sets Compatibility	Volumes of 100 ml, 250 ml, 500 ml, 1000 ml and 2000 ml
Material options:	Chromium-nickel steel, Tungsten carbide
Grinding Time	Adjustable via touch-screen interface
Revolution Speed	Adjustable; users can set desired revolution values up to 1800 rpm
Safety Features	Emergency stop button
	Air shock absorbers on the cover
	Protective switch system that stops operation when the front cover is opened
Air-Cushioned Grinding Cell	Air cushion at the top for enhanced stability and easy installation/removal of grinding sets
Noise Reduction	Soundproofed cabin minimizes operational noise
Power Supply	220V / 50Hz
Construction	Robust design suitable for industrial use in sectors like geology, mineralogy, metallurgy, and power plants
Dimensions (L x W x H)	110 x 75 x 110 cm
Weight	275 kg

Accessories

Accessories compatible with the product

Home / Sample Preparation / Crushers and Mills / Hercules Vibratory Disc Mill

Grinding Sets 50, 100, 250, 500, 1000 and 2000 ml

Vector’s precision grinding sets (50–2000 ml) offer high-performance milling and pulverizing to µm-scale particle sizes, compatible with pulverizer ring mills and laboratory ring mill systems. Choose hardened steel for durability or tungsten carbide for high-wear resistance, ensuring ISO-compliant, contamination-free results in mining, pharmaceuticals, and material science.

Downloads

Download product catalogue, brochure and technical document

Home / Sample Preparation / Crushers and Mills / Hercules Vibratory Disc Mill