Pendulum Impact Tester
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Elevate your material testing capabilities with our 450 Joule Pendulum Impact Tester, a high-precision instrument engineered for conducting Charpy and Izod impact tests on a wide range of materials, including metals and polymers. Designed to meet international standards such as ASTM E23 and ISO 148, this floor-mounted model provides accurate measurements of material toughness and resistance to high-energy impact loading. Ideal for materials testing laboratories, research institutions, and quality control departments, this tester offers advanced features to meet the demands of modern material analysis.
Key Features
High Energy Capacity
Suitable for testing materials requiring up to 450 Joules of impact energy.
Floor-Type Model
Provides enhanced stability and minimizes energy loss during high-energy tests.
Fully Enclosed Protective Cabinet
Ensures maximum safety with a rigid frame and interlocked doors.
Dedicated Control Panel
Combines touch screen technology with physical buttons for efficient operation.
Lid-Mounted Quick Test Button
Allows for rapid initiation of tests directly from the enclosure.
Quick-Change Pendulum and Fixtures
Enables rapid adaptation to different testing requirements without tools.
Advanced Safety Interlocks
Prevents operation unless all safety conditions are met.
High-Resolution Encoder
Provides precise measurement of impact angles for accurate energy calculations.
Data Management and Connectivity
Facilitates easy data retrieval and integration with laboratory systems.
Overview
General information about the product
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Innovative Design and Enhanced Features
The 450 Joule Pendulum Impact Tester is a floor-type model built for stability and precision. Floor mounting holes are incorporated into the robust base, allowing for secure installation and minimizing energy loss during high-energy impact tests. This ensures that the maximum amount of energy is transmitted to the specimen, enhancing the accuracy and reliability of test results. A fully enclosed protective cabinet with a rigid frame is standard for this model, providing superior safety and containment of debris during testing. The enclosure not only protects the operator from moving parts and potential fragments but also contributes to the reduction of environmental influences on the test, such as air currents, which could affect the pendulum’s motion.
Dedicated Control Panel with Touch Screen Interface
The tester features a dedicated control panel equipped with both physical control buttons and an intuitive touch screen interface. This combination allows for efficient operation and easy navigation through test settings and parameters. The touch screen provides real-time data display, enabling operators to monitor the instantaneous position of the hammer, potential energy, and absorbed energy during testing. Physical buttons offer tactile feedback for essential functions, ensuring reliable operation even in demanding laboratory environments.
Quick Test Functionality with Lid-Mounted Button
For enhanced efficiency, a quick test button is integrated into the lid of the protective enclosure. This feature allows operators to initiate tests directly from the enclosure, streamlining the testing process and reducing the time between specimen placement and impact. The lid-mounted button is designed with safety interlocks to prevent accidental activation, ensuring that tests are only conducted when the enclosure is securely closed.
Versatility with Multiple Energy Capacity Options
In addition to the 450 Joule model, we offer a range of pendulum impact testers with capacities of 300 Joule, 450 Joule, 600 Joule, 800 Joule, and higher. This variety allows you to select the instrument that best fits your testing requirements, whether you are assessing materials with lower impact resistance or conducting high-energy tests on robust materials.
Precision Engineering for Accurate Results
The tester utilizes high-performance carbon double rods for the pendulum, providing significant stiffness and optimal mass distribution concentrated at the point of impact. This design minimizes natural vibrations and ensures repeatable, reproducible test results. The high ratio of instrument mass to pendulum mass allows accurate assessments in high-energy impact scenarios.
Automatic Pendulum Identification and Intelligent Operation
Each pendulum is equipped with electronically readable coding that automatically identifies the pendulum in use. This system ensures that measured values are always determined in the correct range and in accordance with the relevant standards, eliminating the risk of erroneous measurements. The instrument stores data on air and bearing friction, which is factored into calculations for enhanced accuracy.
User-Friendly Operation and Ergonomic Design
Operator convenience is a key aspect of the tester’s design. The controls are ergonomically positioned at a uniform height, reducing fatigue during extended use. The pendulum features a quick-change mechanism, allowing for tool-less swapping of pendulums to accommodate different testing energies. Fixtures can be exchanged rapidly, with precision guides and limit stops ensuring accurate alignment and positioning.
Advanced Safety Features
Safety is paramount in high-energy impact testing. The fully enclosed protective cabinet with a rigid frame offers superior protection against flying debris and accidental contact with moving parts. The cabinet is equipped with safety interlocks that prevent the pendulum from being released unless the enclosure is securely closed. An emergency stop button is readily accessible, allowing operators to halt the test immediately if necessary.
Floor Mounting for Stability and Energy Efficiency
The base of the tester includes floor mounting holes, enabling secure anchoring to the laboratory floor. This mounting enhances the stability of the instrument and minimizes energy loss due to movement or vibrations during high-energy impacts. By ensuring that the tester remains firmly in place, you achieve more accurate and consistent test results.
High-Resolution Measurement and Data Management
The tester is equipped with a high-resolution digital encoder that measures the impact angle with a precision of 0.01 degrees. Freely selectable starting angles allow for optimized test parameters, such as impact speed and energy loss at impact. After each test, the pendulum is automatically caught and returned to its initial position by a motor, improving efficiency. All test data is automatically saved within the integrated software, facilitating easy retrieval, analysis, and reporting. The system supports data export in various formats for integration with external analysis tools or laboratory information management systems (LIMS). Connectivity options include a USB interface and USB plug-and-play for PC integration.
Compliance with International Standards
The 450 Joule Pendulum Impact Tester complies with major international standards for impact testing, including: Charpy tests: ISO 148, ASTM E23 Izod tests: ASTM E23 Other standards as applicable for high-energy impact testing
Compliance ensures that your test results are globally recognized and accepted, making the tester suitable for research, quality control, and material development across various industries.
Conclusion
The 450 Joule Pendulum Impact Tester represents the forefront of high-energy impact testing technology. Its combination of precision engineering, advanced safety features, and user-friendly operation makes it an essential instrument for laboratories conducting high-stress material evaluations. Whether you are testing metals, polymers, or advanced composites, this tester provides the accuracy and reliability needed to make informed decisions in material selection and quality assurance.
Invest in Precision and Safety
Equip your laboratory with the 450 Joule Pendulum Impact Tester and experience the difference that advanced technology and engineering excellence can make in your material testing processes. Trust in our commitment to quality and innovation to support your most demanding testing requirements.
Industries
Automotive and Aircraft Industry
Cleaning of engine components, fuel injectors, and other precision parts.
Textile Industry
Removal of oils, dyes, and contaminants from fabrics and machinery parts.
Small Industrial Productions and Coating Jobs
Preparation of surfaces by removing contaminants before coating processes.
Metal and Plastic Goods Cleaning
Effective cleaning of parts and components in manufacturing.
Jewelry Industry
Thorough cleaning of jewelry pieces, removing tarnish and residues.
Healthcare Facilities
Pre-sterilization cleaning of surgical instruments and equipment in hospitals and dental clinics.
Dentistry
Cleaning of dental tools and equipment to maintain hygiene standards.
Laboratories
Cleaning of lab instruments, glassware, and precision equipment.
Food Industry
Removal of residues from equipment and tools, ensuring hygiene standards.
Dirt, Rust, Scale, Chip Cleaning, and Fat Removal
Efficiently eliminates contaminants from various surfaces and parts.
Technical Specification
Technical specification about the product
Home - Products - Material Testing - Impact Testers - Pendulum Impact Testers - Pendulum Impact Tester
Feature | Specification |
Product Name | 450 Joule Pendulum Impact Tester |
Model | VTR-11-0450 |
Application | Charpy and Izod impact tests on metals and polymers |
Standards Compliance | ASTM E23, ISO 148, ISO 179, ISO 180, ISO 8256, ASTM D256, ASTM D6110, ASTM D4812, ASTM D1822, DIN 53435 |
Energy Capacity | 450 Joules |
Hammer Mass | 30.5 kg |
Hammer Length | 77 cm |
Angle Measurement Precision | 0.01 degrees |
Energy Loss | Less than 0.5%; software correction available |
Encoder Type | High-resolution digital encoder |
Data Storage Capacity | Up to 10,000 test records |
Password Management | Up to 8 user passwords |
Test Methods Supported | Charpy, Izod, Tensile impact, Dynstat bending impact |
Specimen Types | Metals, Polymers |
Specimen Sizes | Adjustable lower bracket for different sizes |
Interchangeable Jaws and Anvils | Yes; quick-change adapter plates |
Dual Testing Capability | Yes; Charpy and Izod without additional equipment |
Interface | Touch screen and physical buttons |
Real-Time Monitoring | Displays hammer position and potential energy |
Automatic Hammer Return | Yes; motorized system |
Emergency Stop Functionality | Yes; emergency stop button |
Lid Sensor Mechanism | Yes; automatic braking when lid is opened |
Password Protection | Yes; required before control access |
Operation Modes | Test mode and manual mode |
Protective Enclosure | Yes; shields operator from moving parts |
Safety Interlock | Operation restricted unless safety conditions met |
Protective Covers | Side and front covers with secure screws |
Data Export Options | Xlsx, .csv |
Connectivity | USB Type-B port |
Device Dimensions (W x D x H) | [To be provided] |
Device Weight | [To be provided] |
Voltage Requirement | 220 V AC (±5%) |
Accessories
Accessories compatible with the product
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Optional Accessories and Configurations
Alternative Energy Capacities: Models available in 300 Joule, 600 Joule, 800 Joule, and higher capacities.
Temperature Conditioning Equipment: For testing specimens at various temperatures.
Additional Fixtures: Accommodate different specimen types and testing standards.
Extended Software Capabilities: For advanced data analysis and reporting.
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